Common Failures in Solar Street Lights and How to Troubleshoot Them

Wednesday, June 04, 2025

 Discover the most frequent issues in solar street lights and learn effective troubleshooting tips for batteries, LED drivers, solar panels, and more. Improve performance and extend lifespan.

Solar street lights are widely used for their energy efficiency, low maintenance, and off-grid capabilities. However, like any electronic system, they can encounter issues over time. This guide explains the most common failures in solar street lighting systems and how to troubleshoot them effectively.

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1. Battery Failure

Symptoms:

  • Light doesn't turn on at night
  • Short lighting duration
  • Faint or flickering light

Causes: Aged batteries, overcharging/discharging, poor-quality components.

Troubleshooting: Check voltage (12V LiFePO₄ should read ~13.6V). Replace if <10.5V. Use high-quality LiFePO₄ batteries.

 

2. LED or Driver Malfunction

Symptoms: Flickering lights, partial illumination, overheating.

Causes: Damaged LED chips or drivers, poor heat dissipation, power surges.

Troubleshooting: Measure driver output voltage, replace faulty parts, use better thermal design.

 

3. Solar Panel Not Charging

Symptoms: No battery charging during the day, no voltage rise, error codes.

Causes: Dust or shading, broken PV cells, loose connectors.

Troubleshooting: Clean regularly, check panel open-circuit voltage (18–22V for 12V systems), replace damaged panels.

 

4. Controller or Sensor Malfunction

Symptoms: Lights on during daytime, off at night, random operation.

Causes: Faulty light sensor, water damage, firmware bugs.

Troubleshooting: Reset controller, reconfigure settings, use waterproof MPPT smart controllers.

 

5. Wiring and Installation Errors

Symptoms: No operation, intermittent faults, sparks or ground faults.

Causes: Loose terminals, reversed polarity, undersized or corroded wires.

Troubleshooting: Verify all connections and polarity, replace poor wires, seal with silicone.

 

6. Environmental Damage or Vandalism

Symptoms: Broken glass or panels, missing batteries, early failure.

Causes: Wind, hail, heat, theft, poor mounting.

Troubleshooting: Use vandal-resistant designs, anti-theft brackets, and IP66+ housings.

 

Preventive Maintenance Tips

  • Clean panels every 2–3 months
  • Battery check every 6–12 months
  • Quarterly cable inspection
  • Firmware updates when available
  • Keep maintenance logs
  • solar led street light manufacturers

Conclusion

Understanding common failures—whether it's the battery, solar panel, LED, or controller—helps reduce downtime and saves costs. Always choose certified, reputable manufacturers for optimal long-term performance.

 

Frequently Asked Questions (FAQ)

Q1: What is the average lifespan of a solar street light?

A: Around 10–15 years, with the battery typically replaced every 5–8 years.

Q2: Can I repair a failed solar light myself?

A: Minor issues like cleaning panels or replacing batteries can be DIY. For major issues, consult the manufacturer.

Q3: Why do my lights turn on during the day?

A: The light sensor or controller may be faulty or incorrectly programmed.

Q4: Is it worth buying lights with smart MPPT controllers?

A: Yes, MPPT controllers improve charging efficiency and protect the battery.

Q5: How can I avoid failures from the start?

A: Buy from certified suppliers with branded components and request test reports before shipment.

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FAQ

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How can I contact Queneng for inquiries or product support?

You can contact us through our website, where you can find contact forms, customer service phone numbers, and email addresses. Our support team is available to assist with any inquiries, product information, or technical support you may need.

Battery and Analysis
What is over-discharge and what effect does it have on battery performance?
After the battery has discharged the internally stored power and the voltage reaches a certain value, continued discharge will cause over-discharge. The discharge cut-off voltage is usually determined based on the discharge current. The discharge cut-off voltage is generally set at 1.0V/unit for 0.2C-2C discharge. Above 3C, such as 5C or The 10C discharge setting is 0.8V/piece. Over-discharging the battery may bring catastrophic consequences to the battery, especially large-current over-discharging or repeated over-discharging, which will have a greater impact on the battery. Generally speaking, over-discharging will increase the internal pressure of the battery and damage the positive and negative active materials. The reversibility is damaged, and even if it is charged, it can only be partially restored, and the capacity will also be significantly attenuated.
What are the characteristics of rechargeable portable batteries?
Every battery is an energy converter. Can directly convert stored chemical energy into electrical energy. For rechargeable batteries, this process can be described as follows: electrical energy is converted into chemical energy during the charging process → chemical energy is converted into electrical energy during the discharge process → electrical energy is converted into chemical energy during the charging process. The secondary battery can cycle like this for more than 1,000 times.
There are rechargeable portable batteries in different electrochemical types, such as lead-acid type (2V/unit), nickel-cadmium type (1.2V/unit), nickel-hydrogen type (1.2V/unit), lithium-ion battery (3.6V/unit) ), the typical characteristic of these types of batteries is that they have a relatively constant discharge voltage (there is a voltage platform during discharge), and the voltage decays quickly at the beginning and end of discharge.
Solar Street Light Luyan
Can Luyan solar street lights function in areas with limited sunlight or cloudy weather?

Yes, Luyan solar street lights are designed to function reliably even in areas with limited sunlight or during cloudy weather. The high-efficiency solar panels can capture and store energy even in low-light conditions, ensuring that the lights will still provide illumination during cloudy or rainy days. The system is equipped with a battery that stores enough energy to keep the lights running throughout the night, regardless of weather conditions, making it suitable for diverse climates.

What types of batteries are used in Luyan solar street lights, and how do they work?

Luyan solar street lights use high-quality lithium-ion batteries. These batteries store the solar energy captured during the day and provide reliable illumination at night. Lithium-ion batteries are known for their longer lifespan, faster charging times, and better energy storage compared to traditional lead-acid batteries.

Solar Street Light Lulin
How durable are Lulin solar street lights?

Lulin solar street lights are built to last. They are constructed using corrosion-resistant aluminum and high-strength tempered glass, making them durable enough to withstand harsh weather conditions, including rain, snow, and extreme temperatures. The lights are also designed to resist UV rays, dust, and other environmental factors, offering a long service life in both urban and rural settings.

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